Since May 2025

Let's first hear about the system you need

Design → Prototype → Test → Validate → Manufacture → Deploy

We make sure the systems designed by us are reliable, trusted, and secured.

[01 // PROBLEMS WE SOLVE & CUSTOM ENGINEERING]

What Kind of Problems Can We Solve?

From retrofitting legacy sensors with IoT to automating day-to-day operations and building camera-based intelligence — we engineer end-to-end custom hardware, firmware, and telemetry tailored to your exact operational challenges.

PROB.01 IOT RETROFITTING

Existing Sensor Monitoring & Telemetry

THE PROBLEM

Industrial setups have pressure, flow, temperature, and vibration sensors locked on standalone gauges with zero remote logging or instant off-site alerts.

CUSTOM SYSTEM SOLVING IT

Custom IoT transmitter nodes that tap directly into existing 4-20mA, RS-485, and Modbus outputs to stream live dashboards and automated SMS/email alerts without replacing your pipes or sensors.

4-20mA / Modbus RTU Zero Sensor Replacement Live Cloud Dashboard

PROB.02 CYCLIC AUTOMATION

Automated Plant Watering & Irrigation

THE PROBLEM

Daily agricultural, greenhouse, or campus watering is forgotten or applied inconsistently, causing root rot, withered plants, and heavy water wastage.

CUSTOM SYSTEM SOLVING IT

Microcontroller-driven automated watering valves regulated by soil moisture thresholds, ambient temperature, and clock timers with automated rain-delay bypass.

Soil Moisture Probes Astronomical Timer Logic Solar / Battery Capable

PROB.03 ENERGY MANAGEMENT

Automated Lighting & Load Power Cut-Off

THE PROBLEM

Facility lights, warehouse bays, exhaust blowers, and display units left turned on overnight, resulting in huge unnecessary electric bills and component wear.

CUSTOM SYSTEM SOLVING IT

Multi-channel smart controller boards pairing ambient lux sensing, PIR presence detection, and scheduled timer relays that automatically shut down non-essential loads.

PIR & Lux Sensing High-Current Latching Relays Automated Night Cut-Off

PROB.04 VISION AI

Contactless Camera Attendance Systems

THE PROBLEM

Slow shift-change queues at fingerprint readers, dirty biometrics in dusty factory floors, and buddy-punching proxy fraud.

CUSTOM SYSTEM SOLVING IT

Edge neural vision cameras that identify approaching team members in sub-300ms with liveness verification, instantly logging shift rosters and syncing with HR payroll.

Sub-300ms Verification On-Device Edge Neural AI Anti-Spoofing Liveness

PROB.05 OPTICAL TRACKING

Visual Asset & Inventory Tracking

THE PROBLEM

Specialized tools, calibration equipment, and raw material bins misplaced across factory floors, leading to wasted worker hours and assembly line halts.

CUSTOM SYSTEM SOLVING IT

Overhead synchronized multi-camera vision networks scanning optical fiducials (ArUco/QR) and contours to track and pinpoint asset coordinates on live factory 2D maps.

Multi-Camera Spatial Grid ArUco / Barcode Recognition Real-Time Tool Location

PROB.06 POWER & BATTERY

Battery Pack Safety & Active Balancing (BMS)

THE PROBLEM

Lithium battery packs failing prematurely or presenting thermal runaway hazards due to cell voltage imbalance and undetected hot spots.

CUSTOM SYSTEM SOLVING IT

Custom Battery Management Systems with active cell charge redistribution, multi-point thermistor matrices, and hardware-level contactor cutoff for mission-critical reliability.

Active Balancing Topology Thermal Runway Mitigation CAN 2.0B Telemetry

PROB.07 FLUID AUTOMATION

Automated Tank Level & Dry-Run Protection

THE PROBLEM

Overhead tanks running empty during critical operations or sumps overflowing, alongside pump motor burnouts caused by running dry during municipal water cuts.

CUSTOM SYSTEM SOLVING IT

Non-contact ultrasonic level sensors paired with smart pump starter controllers that monitor motor current for instant dry-run auto cutoff and automatic tank level replenishment.

Contactless Ultrasonic Dry-Run Motor Protection Zero Overflow Interlock

PROB.08 QUALITY INSPECTION

Automated Visual Defect & QC Inspection

THE PROBLEM

Manual visual inspection is slow, subjective, and prone to human eye fatigue, allowing scratched parts, hairline cracks, and dimensional errors to slip through.

CUSTOM SYSTEM SOLVING IT

High-speed machine vision stations with strobe lighting and edge neural models that inspect parts at 120 FPS, triggering pneumatic reject arms for defective items.

120 FPS Machine Vision Sub-millimeter Tolerance Pneumatic Rejection Sync

PROB.09 ELECTRICAL TELEMETRY

Sub-Circuit Power & Energy Auditing

THE PROBLEM

Factories receive heavy peak-demand surcharge penalties with no idea which specific motor, chiller, or compressor line is responsible for the energy spike.

CUSTOM SYSTEM SOLVING IT

Non-invasive split-core CT sensor modules clamped over existing cables without shutting down power, logging true RMS power factor and alerting operators to abnormal draws.

Split-Core CT Clamps True RMS Power Factor Peak Demand Warnings

PROB.10 COLD CHAIN

Cold Storage & Food Temperature Tracking

THE PROBLEM

Refrigeration compressor trips or door seal leaks going unnoticed overnight, causing massive stock loss in food warehouses, restaurants, and vaccine stores.

CUSTOM SYSTEM SOLVING IT

Ultra-low-power cellular and BLE sensor beacons with calibrated ±0.1°C probes, local offline flash memory backup, and instant multi-tier phone call and siren escalation.

Calibrated ±0.1°C Probes Cellular & BLE Mesh Automated Siren & Calls

PROB.11 ROBOTICS & AGV

Autonomous Material Transfer & AMRs

THE PROBLEM

Labor-intensive, strenuous manual cart hauling between workstations and warehouse docks causing safety hazards and production bottleneck delays.

CUSTOM SYSTEM SOLVING IT

Custom autonomous mobile robot bases (AMRs/AGVs) with 2D LiDAR collision avoidance, magnetic track guidance, and automatic wireless charging docks for 24/7 uptime.

2D LiDAR Navigation Custom Mechatronic Chassis Auto-Docking Chargers

PROB.12 PROTOCOL BRIDGES

Legacy Machine Protocol Gateways

THE PROBLEM

Older CNC machines, injection molders, and PLCs communicate only via legacy RS-232, Modbus RTU, or CAN buses that cannot talk to modern cloud networks.

CUSTOM SYSTEM SOLVING IT

Galvanically isolated multi-bus hardware gateways running deterministic firmware to read legacy registers and translate them directly into clean JSON and MQTT over Ethernet or Wi-Fi.

Galvanic Isolation RS-485 / CAN / Ethernet Modbus to MQTT Bridge

CUSTOM.REQ BESPOKE HARDWARE & AUTOMATION

Have a Unique Problem or Need a Custom Device?

YOUR CHALLENGE

Have an unlisted operational bottleneck, proprietary legacy sensor, non-standard timing requirement, or unique day-to-day physical workflow that needs specialized engineering?

HOW WE ENGINEER IT

We build completely custom solutions from breadboard circuit design and custom PCB layout to deterministic firmware, casing fabrication, and field testing — with 100% full IP source code and schematics handed over to you.

Call Us: +91 9946658045 Email Us: hello@bigburry.com

Rapid Custom Prototyping Silicon-to-Cloud Integration 100% Client IP Ownership

[02 // ORGANIZATION PROFILE]

Bigburry Hypersystems

A System Design and Development Company

We design, build, and deploy integrated hardware, firmware, and intelligence for complex, real-world operational systems.

[01 // ARCHITECTURE]

Hardware + Firmware

Electronics and deterministic code co-designed for speed, thermal stability, and efficiency.

[02 // PURPOSE-BUILT]

Custom Systems

Tailored engineering specifications designed precisely for your exact operational requirements.

[03 // OWNERSHIP]

Complete IP

Full schematics, gerbers, firmware source code, and design documentation unconditionally delivered.

100% IP Ownership Handover

SILICON To Field Firmware Integration

TESTED Strict Hardware In-The-Loop Validation

[03 // LEADERSHIP]

Leadership

Hands-on founders directing system architecture, high-stakes hardware design, and operational deployments.

[EXECUTIVE LEAD]

Amal Benny

Connect

Founder & CEO

System architecture, high-voltage BMS topology design, and global technological strategy.

[OPERATIONS LEAD]

Akhil Benny

Connect

Founder & COO

Operational execution, embedded field deployments, industrial validation, and robotics integration.